Synthesis and Production

Methods, Processes, and Techniques


Czochralski Method
Czochralski Method
Involves pulling a crystal (boule) upward from a molten solution. Produces some of the purest crystals but requires a cleanroom environment.
Verneuil Method
Verneuil Method
Involves sputtering molten material onto a boule similarly to plasma coating. Produces gem-grade quickly and cheaply, but often with defects.
Hydrothermal Method
Hydrothermal Method
Involves suspending a seed crystal into a high pressure / high temperature autoclave with liquid ingredients. Sometimes produces optics-grade ingots.
Flux Method
Flux Method
Involves suspending a seed crystal near or inside flux with ingredients. Allows lower-temperature production. Sometimes produces gem-grade crystals.
Kyropoulos Method
Kyropoulos Method
Derivative of the Czochralski method. Crystal grows into the feed material instead of being pulled. Can change the output purity and may be preferred.
Zone Melting
Zone Melting
Involves passing cold / hot zones over a melt / seed to concentrate impurities in specific regions, while forming a monocrystalline ingot at the end of the path.
Skull Melting
Skull Melting
Involves compressing ingredients into a puck, and using Induction Heating to cook the inside of the puck into CZ, structured like a brain in a skull.
Bridgman Technique
Bridgman Technique
Related to the Czochralski method. Material is melted in a crucible and the crucible itself is moved slowly into a colder zone, allowing for crystallization.
Horizontal Direction Solidification Method
HDSM
Related to the Bridgman technique. Material is melted and a crucible is moved horizontally instead of vertically, as with other methods.
High-Pressure High-Temperature Synthesis
HPHT
Involves supplying extreme pressures / temperatures on ingredients or a seed crystal to produce larger crystals, which can then be used as seeds again or simply used on their own.
Chemical Vapor Deposition
CVD
Involves leeching specialty gasses onto a heated / pressurized environment with seed crystals. Slowly builds up atomic layers of material until a solid crystal is produced.
Sintering and Annealing
Sintering and Annealing
An umbrella of methods involving heat treatment or controlled heating / burning to form solids and crystals. Often used for making polycrystalline media or annealing monocrystalline media.
Fractional Crystallization
Fractional Crys.
A simple method of crystallization involving stages of temperature changes to pull crystals out of a solution.
Fractional Freezing
Fractional Freezing
A simple method of crystallization involving melted ingredients shifting down to certain temperatures to isolate or purify certain materials
Epitaxy
Epitaxy
An umbrella of methods revolving around film or layer-based crystallization. Can involve phase changes, temperature changes, among other factors.
Laser-Heated Pedestal Growth
LHPG
A process involving melting a transition zone within a crystal using lasers. Similar to Zone Melting.
Micro-Pulling Down
Micro-Pulling Down
A method involving a heated crucible with an orifice on the bottom. A seed crystal is placed through the bottom and is slowly pulled down, forming a monocrystalline rod / fiber.
Edge-Defined Film-Fed Growth
EDFFG
A method that involves pulling a seed through a vertical channel, with a die that feeds a film of molten material upward.
Recrystallization
Recrystallization
A simple method of purifying materials by dissolving a crystal in a solvent and letting the desired compound precipitate / crystallize out of solution
Evaporative Crystallization
Evaporative Crys.
A simple method of crystallization done by drying a solution until the solute concentration is high enough, and it crystallizes into a solid.
Cooling Crystallization
Cooling Crys.
A simple method of crystallization that involves slowly cooling a liquid until it stabilizes and freezes into a crystalline solid.













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